EPP-60 Electrolytic Plasma Polishing system

Rated Power: 60 kW

Primarily used for small-batch production. The system can polish parts with a total surface area of up to 12 dm² per cycle (1–7 minutes).

The EPP-60 system is designed for high-quality mirror polishing of parts with various geometrical shapes. It is intended for indoor operation under controlled conditions — at a temperature of 30 ± 5°C and relative humidity up to 80%.

On average, stainless steel surfaces achieve a mirror-like shine within 3-5 minutes.

The electrolyte-plasma technology significantly improves surface quality - by up to 4 classes - while ensuring burr removal, weld seam cleaning, and a bright, decorative finish.

Mirror polishing of stainless steel using the Electrolytic Polishing method is an eco-friendly process that employs a safe salt-based solution and requires no complex wastewater treatment.

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Equipment Configuration of the EPP-60

№

Name

Qty

Brief Technical Description

1

Transformer

1 pc

Power: 60 kW.

Dimensions: 950×500×1200 mm.

Purpose: supplies the epp system with rectified voltage.

2

Control Panel

1 pc

Purpose: controls the operation of the unit.

Dimensions: 500×500×1300 mm.

3

Technological Working Module

1 set

Purpose: for placing the workpieces, protecting the working area from vapor emissions, and holding technological tooling. Dimensions: 600×600×1300 mm.

Parameters to be coordinated with the customer.

EPP-60 Technical Specifications

Parameter	Value
Total polishing area per cycle, dm² (max)	12
Continuous operation time, hours (min)	8
Maximum power consumption, kW	60
Average noise level, dB (maximum)	80
Total floor area including service zone, m²	5
Electrolyte heating system type	Heating element

Operating Conditions for EPP-60

The EPP-60 system should be installed in a room with a minimum area of 15 m².
In addition, the room intended for polishing system must be equipped with the following:

Cold water supply (temperature 5–20°C);
Compressed air line;
Drainage collector for electrolyte discharge;
Exhaust ventilation system;
Metal or plastic rinsing tank for washing parts after the plasma polishing process to remove electrolyte residues;
Three-phase electrical network with voltage 415 V, frequency 50 Hz, and maximum power capacity of 60 kW.

The average power consumption during a 5-minute plasma polishing cycle is approximately 0.5 kWh per dm².

To select the appropriate Plasma Polishing equipment with the required power, please provide the following information:

Dimensions of the parts to be processed (it is preferable to send us a drawing, sketch, or photographs of the parts).
Material from which the parts are made.
Desired result of the Plasma Electrolytic Polishing process — for example: mirror finish, edge rounding, burr removal, oxide/scale removal, weld seam cleaning, etc.
Quantity of parts to be polished per work shift, and the number of shifts per day.

Our Clients

EPP Dynamics Pvt Ltd provides advanced surface finishing solutions to a broad spectrum of industries — from small-scale manufacturers to leading global enterprises. Our Plasma Electrolytic Polishing technology is trusted by companies that value precision, quality, and efficiency in every production stage.