Перейти к содержимому

EPP-160 Electrolytic Plasma Polishing equipment

Rated Power: 160 kW

The EPP-160 Electrolytic Plasma Polishing equipment is a high--performance industrial solution designed for large-scale and serial production. It ensures high-quality mirror polishing of stainless steel and other metals with various geometrical shapes and surface complexities.

The system can polish parts with a total surface area of up to 32 dm² per cycle, making it suitable for large tanks, industrial pump components, casings, and equipment housings used in the chemical, food, and energy sectors. The EPP-160 is intended for stationary indoor use at a controlled temperature of 30 ± 5°C and relative humidity up to 80%.

The complete polishing cycle, including loading and unloading, takes 1–7 minutes, and the average time to achieve a mirror finish on stainless steel surfaces is about 5 minutes.

During the process, burrs and weld residues are removed, and the surface achieves a uniform mirror gloss. The Electrolytic Plasma Polishing method is environmentally friendly, as it operates in a safe, non-acidic solution of inorganic salts and does not require wastewater treatment facilities for solution disposal.

Configuration of the EPP-160

Name Qty Brief Technical Description
1 Transformer 1 pc

Power: 160 kW.

Dimensions: 1500×1000×1500 mm. 

Purpose: supplies the epp unit with rectified voltage.

2 Control Panel 1 pc

Purpose: controls the operation of the unit. 

Dimensions: 600×1000×1800 mm.

3 Technological Working Module 1 set

Purpose: for placing the workpieces, protecting the working area from vapor emissions, and holding technological tooling. Dimensions: 2000×800×2300 mm.

Parameters to be coordinated with the customer.

EPP-160 Technical Specifications

Parameter Value
Total polishing area per cycle, dm² (max) 32
Continuous operation time, hours (min) 8
Maximum power consumption, kW 160
Average noise level, dB (maximum) 80
Total floor area including service zone, m² 6
Electrolyte heating system type Heating element

Operating Conditions for EPP-160

The EPP-160 electrolytic plasma polishing equipment should be installed in a room with a minimum area of 20 m².
In addition, the room intended for polishing equipment must be equipped with the following:

  • Cold water supply (temperature 5–20°C);

  • Compressed air line;

  • Drainage collector for electrolyte discharge;

  • Exhaust ventilation system;

  • Metal or plastic rinsing tank for washing parts after the plasma polishing process to remove electrolyte residues;

  • Three-phase electrical network with voltage 415 V, frequency 50 Hz, and maximum power capacity of 160 kW.

The average power consumption during a 5-minute plasma polishing cycle is approximately 0.5 kWh per dm².

To select the appropriate Plasma Polishing equipment with the required power, please provide the following information:

  • Dimensions of the parts to be processed (it is preferable to send us a drawing, sketch, or photographs of the parts).

  • Material from which the parts are made.

  • Desired result of the Plasma Electrolytic Polishing process — for example: mirror finish, edge rounding, burr removal, oxide/scale removal, weld seam cleaning, etc.

  • Quantity of parts to be polished per work shift, and the number of shifts per day.

Our Clients

EPP Dynamics Pvt Ltd provides advanced surface finishing solutions to a broad spectrum of industries — from small-scale manufacturers to leading global enterprises. Our Plasma Electrolytic Polishing technology is trusted by companies that value precision, quality, and efficiency in every production stage.

Your partner in plasma surface treatment

EPP Dynamics Pvt Ltd

© 2025 EPP Dynamics Pvt Ltd. All rights reserved.