EPP-160 Electrolytic Plasma Polishing equipment
Rated Power: 160 kW
The EPP-160 Electrolytic Plasma Polishing equipment is a high--performance industrial solution designed for large-scale and serial production. It ensures high-quality mirror polishing of stainless steel and other metals with various geometrical shapes and surface complexities.
The system can polish parts with a total surface area of up to 32 dm² per cycle, making it suitable for large tanks, industrial pump components, casings, and equipment housings used in the chemical, food, and energy sectors. The EPP-160 is intended for stationary indoor use at a controlled temperature of 30 ± 5°C and relative humidity up to 80%.
The complete polishing cycle, including loading and unloading, takes 1–7 minutes, and the average time to achieve a mirror finish on stainless steel surfaces is about 5 minutes.
During the process, burrs and weld residues are removed, and the surface achieves a uniform mirror gloss. The Electrolytic Plasma Polishing method is environmentally friendly, as it operates in a safe, non-acidic solution of inorganic salts and does not require wastewater treatment facilities for solution disposal.
Configuration of the EPP-160
| № | Name | Qty | Brief Technical Description |
|---|---|---|---|
| 1 | Transformer | 1 pc |
Power: 160 kW. Dimensions: 1500×1000×1500 mm. Purpose: supplies the epp unit with rectified voltage. |
| 2 | Control Panel | 1 pc |
Purpose: controls the operation of the unit. Dimensions: 600×1000×1800 mm. |
| 3 | Technological Working Module | 1 set |
Purpose: for placing the workpieces, protecting the working area from vapor emissions, and holding technological tooling. Dimensions: 2000×800×2300 mm. Parameters to be coordinated with the customer. |
EPP-160 Technical Specifications
| Parameter | Value |
|---|---|
| Total polishing area per cycle, dm² (max) | 32 |
| Continuous operation time, hours (min) | 8 |
| Maximum power consumption, kW | 160 |
| Average noise level, dB (maximum) | 80 |
| Total floor area including service zone, m² | 6 |
| Electrolyte heating system type | Heating element |
Operating Conditions for EPP-160
The EPP-160 electrolytic plasma polishing equipment should be installed in a room with a minimum area of 20 m².
In addition, the room intended for polishing equipment must be equipped with the following:
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Cold water supply (temperature 5–20°C);
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Compressed air line;
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Drainage collector for electrolyte discharge;
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Exhaust ventilation system;
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Metal or plastic rinsing tank for washing parts after the plasma polishing process to remove electrolyte residues;
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Three-phase electrical network with voltage 415 V, frequency 50 Hz, and maximum power capacity of 160 kW.
The average power consumption during a 5-minute plasma polishing cycle is approximately 0.5 kWh per dm².
To select the appropriate Plasma Polishing equipment with the required power, please provide the following information:
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Dimensions of the parts to be processed (it is preferable to send us a drawing, sketch, or photographs of the parts).
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Material from which the parts are made.
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Desired result of the Plasma Electrolytic Polishing process — for example: mirror finish, edge rounding, burr removal, oxide/scale removal, weld seam cleaning, etc.
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Quantity of parts to be polished per work shift, and the number of shifts per day.
EPP Dynamics Pvt Ltd provides advanced surface finishing solutions to a broad spectrum of industries — from small-scale manufacturers to leading global enterprises. Our Plasma Electrolytic Polishing technology is trusted by companies that value precision, quality, and efficiency in every production stage.