EPP-100 Plasma Polishing Unit

Rated Power: 100 kW

The EPP-100 unit is designed for serial and industrial production, providing high-quality final surface finishing of metal components to achieve a mirror-like gloss.

The unit allows polishing of parts with a total surface area of up to 17 dm² per cycle, making it ideal for reactors, fittings, heat exchangers, filters, kitchenware, and various stainless steel components.

The unit is intended for stationary indoor use under controlled environmental conditions — temperature 30 ± 5°C and relative humidity up to 80%.

The complete polishing cycle, including loading and unloading, takes 1–7 minutes, while the average time to achieve a mirror finish on stainless steel surfaces is approximately 5 minutes.

After polishing, the surface becomes bright and reflective, with burrs removed and weld seams cleaned. The Plasma Electrolytic Polishing process is environmentally friendly, operating in a non-toxic aqueous solution of inorganic salts. No special wastewater treatment systems are required for disposal.

Submit a Request

Configuration of the EPP-100

№

Name

Qty

Brief Technical Description

1

Transformer

1 pc

Power: 100 kW.

Dimensions: 1100×600×1200 mm.

Purpose: supplies the epp unit with rectified voltage.

2

Control Panel

1 pc

Purpose: controls the operation of the unit.

Dimensions: 500×500×1300 mm.

3

Technological Working Module

1 set

Purpose: for placing the workpieces, protecting the working area from vapor emissions, and holding technological tooling. Dimensions: 1500×800×2300 mm.

Parameters to be coordinated with the customer.

EPP-100 Technical Specifications

Parameter	Value
Total polishing area per cycle, dm² (max)	17
Continuous operation time, hours (min)	8
Maximum power consumption, kW	100
Average noise level, dB (maximum)	80
Total floor area including service zone, m²	5
Electrolyte heating system type	Heating element

Operating Conditions for EPP-100

The EPP-100 should be installed in a room with a minimum area of 15 m².
In addition, the room intended for polishing unit must be equipped with the following:

Cold water supply (temperature 5–20°C);
Compressed air line;
Drainage collector for electrolyte discharge;
Exhaust ventilation system;
Metal or plastic rinsing tank for washing parts after the plasma polishing process to remove electrolyte residues;
Three-phase electrical network with voltage 415 V, frequency 50 Hz, and maximum power capacity of 100 kW.

The average power consumption during a 5-minute plasma polishing cycle is approximately 0.5 kWh per dm².

To select the appropriate Plasma Polishing equipment with the required power, please provide the following information:

Dimensions of the parts to be processed (it is preferable to send us a drawing, sketch, or photographs of the parts).
Material from which the parts are made.
Desired result of the Plasma Electrolytic Polishing process — for example: mirror finish, edge rounding, burr removal, oxide/scale removal, weld seam cleaning, etc.
Quantity of parts to be polished per work shift, and the number of shifts per day.

Our Clients

EPP Dynamics Pvt Ltd provides advanced surface finishing solutions to a broad spectrum of industries — from small-scale manufacturers to leading global enterprises. Our Plasma Electrolytic Polishing technology is trusted by companies that value precision, quality, and efficiency in every production stage.